Serviceline Industrial Sensors
Serviceline Explosion Protection

Retroreflective sensor MLV41-54-G-IO/25/92/136

MLV41-54-G-IO/25/92/136
  • Rugged series in corrosion-resistant metal housing
  • Reliable recognition of reflective objects and clear glass
  • Two machines in one: clear object detection or reflection operating mode with long range
  • IO-Link interface for service and process data
  • TEACH-IN switch for setting the contrast detection levels
  • Resistant against noise: reliable operation under all conditions

Please note: All product-related documents, such as certificates, declarations of conformity, etc., which were issued prior to the conversion under the name Pepperl+Fuchs GmbH or Pepperl+Fuchs AG, also apply to Pepperl+Fuchs SE.

Download the complete datasheet as a PDF:


Datasheet excerpt: Technical data of  MLV41-54-G-IO/25/92/136

Product Description
Robust retroreflective sensor for glass detection, compact housing design, IO-Link interface, 4 m detection range, red light, light on, 2 push-pull outputs, M12 plug
General specifications
Effective detection range0 ... 4 m in TEACH mode
0 ... 5.2 m at switch position "N"
Reflector distance0 ... 4 m in TEACH mode
0 ... 5.2 m at switch position "N"
Threshold detection range6.5 m
Reference targetH85-2 reflector
Light sourceLED
Light typemodulated visible red light , 660 nm
Polarization filteryes
Angle deviationmax. ± 1°
Diameter of the light spotapprox. 100 mm at detection range 4 m
Opening angle1.5 °
Optical facefrontal
Ambient light limit40000 Lux
Functional safety related parameters
MTTFd900 a
Mission Time (TM)20 a
Diagnostic Coverage (DC)0 %
Indicators/operating means
Operation indicatorLED green, statically lit Power on , Undervoltage indicator: Green LED, pulsing (approx. 0.8 Hz) , short-circuit : LED green flashing (approx. 4 Hz)
Function indicator2 LEDs yellow for switching state, stability control, TEACH-IN and contrast detection mode
Control elements5-step switch for setting the contrast detection levels.
Contrast detection levelsswitch position I: 10 % - clean, water filled PET bottles
switch position II: 18 % - clear glass bottles
switch position III: 40 % - coloured glass or opaque materials
adjustable due to Teach-In switch
Parameterization indicatorIO link communication: green LED goes out briefly (1 Hz)
Electrical specifications
Operating voltage10 ... 30 V DC
when operating in IO-Link mode: 18 ... 30 V
Ripplemax. 10 %
No-load supply currentmax. 35 mA
Interface
Interface typeIO-Link
ProtocolIO-Link V1.0
ModeCOM2 (38.4 kBit/s)
Output
Signal output2 push-pull (4 in 1) outputs, complementary, short-circuit proof, reverse polarity protected
Switching voltagemax. 30 V DC
Switching currentmax. 100 mA
Voltage drop≤ 2.5 V DC
Switching frequency1000 Hz
Response time0.5 ms
Conformity
Product standardEN 60947-5-2
Approvals and certificates
Protection classII, rated voltage ≤ 50 V AC with pollution degree 1-2 according to IEC 60664-1 , functional insulation acc. to DIN EN 50178
UL approvalcULus Listed 57M3 (Only in association with UL Class 2 power supply; Type 1 enclosure)
CCC approvalCCC approval / marking not required for products rated ≤36 V
Ambient conditions
Ambient temperature-40 ... 60 °C (-40 ... 140 °F)
Storage temperature-40 ... 75 °C (-40 ... 167 °F)
Mechanical specifications
Degree of protectionIP67
Connection4-pin, M12 x 1 connector
Material
HousingAluminum , Delta-Seal coated
Optical faceglass pane
Connectormetal
Mass50 g
Dimensions
Height56.5 mm
Width31 mm
Depth13.6 mm

Classifications

SystemClasscode
ECLASS 13.027270902
ECLASS 12.027270902
ECLASS 11.027270902
ECLASS 10.0.127270902
ECLASS 9.027270902
ECLASS 8.027270902
ECLASS 5.127270902
ETIM 9.0EC002717
ETIM 8.0EC002717
ETIM 7.0EC002717
ETIM 6.0EC002717
ETIM 5.0EC002717
UNSPSC 12.139121528

Details: MLV41-54-G-IO/25/92/136

Function

With the MLV41-54-G reflex sensor with IO-Link interface for the first time a universal communication is available for diagnosis and parameterization through to the sensor level. This provides particular advantages in the service area (fault elimination, maintenance and device replacement), during commissioning (cloning, identification, configuration and localization) and during operation (job changeover, continuous parameter monitoring and online diagnosis).

Product Documentation: MLV41-54-G-IO/25/92/136

Language Selection:
Product informationLanguageFile TypeFile Size
Installation and user instructions for offline parameterization of IO-Link sensorsENGPDF1788 KB
Brief Instructions
Instruction leaflet / BeipackzettelALLPDF597 KB

Design / Simulation: MLV41-54-G-IO/25/92/136

Language Selection:
CADLanguageFile TypeFile Size
CAD 3-D / CAD 3-DALLSTP942 KB
CAD Portal / CAD PortalALLLINK---

Approvals: MLV41-54-G-IO/25/92/136

Language Selection:
CertificatesCertificate No.LanguageFile TypeFile Size
Canada USA UL Ordinary LocationE87056ALLLINK---
IO-Link Manufacturer DeclarationPF 13 CERT 2662ALLPDF216 KB
Declaration of Conformity
EU Declaration of Conformity (P+F) / EU-Konformitäterklärung (P+F)DOC-1846CALLPDF309 KB

Software: MLV41-54-G-IO/25/92/136

Language Selection:
Device Description Files/DriversRelease InfoFile TypeFile Size
MLV41-54-G IODD for IODD Standard 1.0.1 / MLV41-54-G IODD für IODD Standard 1.0.1V1.01 / 2013-10-29ZIP51 KB
Software Tools
IO-Link Offline Parameterization Tool / IO-Link Offline-ParametriertoolV1.00.006 / 2022-07-10ZIP96138 KB

Associated Products: MLV41-54-G-IO/25/92/136

Accessories

Female cordset single-ended M12 straight A-coded, 4-pin, PUR cable greyfa

Female cordset single-ended M12 angled A-coded, 4-pin, PUR cable greyfa

EtherNet/IP IO-Link master with 8 inputs/outputsfa

PROFINET IO IO-Link master with 8 inputs/outputsfa
Mounting bracket for Sensors series MLV41 for M12 rod mountingfa
Reflector, rectangular 84.5 mm x 84.5 mm, mounting holesfa
Reflector, rectangular 51 mm x 61 mm, mounting holes, fixing strapfa
Reflector, rectangular 60 mm x 19 mm, mounting holesfa
Reflector, rectangular 50.9 mm x 60.9 mm, mounting holes, fixing strap and polarization filterfa
Reflective tape 100 mm x 100 mmfa
Ethernet IO-Link module with 8 inputs/outputsfa
Ethernet IO-Link module with 8 inputs/outputsfa
EtherNet/IP IO-Link master with 8 inputs/outputs, DIN rail, push-in connectorsfa
EtherNet/IP IO-Link master with 8 inputs/outputs, DIN rail, screw terminalfa
PROFINET IO IO-Link master with 8 inputs/outputs, DIN rail, push-in terminalsfa
PROFINET IO IO-Link master with 8 inputs/outputs, DIN rail, screw terminalfa
IO-Link master, supply via USB port or separate power supply, LED indicators, M12 plug for sensor connectionfa
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