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Horizontal or Vertical Collating

Pepperl+Fuchs offers a wide variety of sensors for your horizontal or vertical collating applications.

Special vision sensors ensure fast and accurate sheet verification by image comparison and code reading. Ultrasonic double sheet detection sensors identify overlapping or double sheets irrespective of the media, whether fine papers, transparencies, or cardboards. Our photoelectric miniature precision sensors are also specialized on precise edge detection of transparent sheets. All cylinders and parts are precisely detected and positioned by our inductive sensors and encoders.

Click on the green numbers to jump to your horizontal or vertical collating application!


1 - Sheet Verification 1 - Sheet Verification 1 - Sheet Verification 1 - Sheet Verification 1 - Sheet Verification 2 - Double Sheet Detection 2 - Double Sheet Detection 3 - Sheet Presence/Transparent Sheet Protection 4 - Code Reading 4 - Code Reading 5 - Booklet Thickness 6 - Cylinder and Position

Collating applications

 Sheet Verification

Sheet Verification

Sensor Solution:
Vision sensors BIS510, VOS412-BIS

Customer Benefits:

  • Sheet verification by image comparison, barcode and Data Matrix code reading in one sensor
  • For high-speed applications
  • Optimized illumination ensures reliable verification also on reflective surfaces

 Double Sheet Detection

Double Sheet Detection

Sensor Solution:
Ulrasonic sensors UDC-18GM

Customer Benefits:

  • Identifies zero, one, or multiple (overlapping) sheets
  • Fast response time
  • Extremely wide media spectrum, including fine papers, transparencies, cardboard, glossy surfaces, and metal foils
 Sheet Presence/Transparent Sheet Protection

Sheet Presence/Transparent Sheet Protection

Sensor Solution:
Retroreflective sensors ML4.2, ML4.2-54-G, ML6, ML6-54-G, R2

Customer Benefits:

  • Fast and accurate detection of a wide variety of media
  • Reliable detection of transparent materials
  • Precise sheet edge detection
  • Adjustable contrast, no blind range
  • 4-in-1 output minimizes inventory
 Code Reading

Code Reading

Sensor Solution:
Vision sensors Optical Print Inspector

Customer Benefits:

  • High speed reading of 1-D and 2-D codes
  • Multicode reading
  • Code quality output
  • Reads very long barcodes by taking several images
  • Logo comparison
 Code Reading

Code Reading

Sensor Solution:
Laser barcode scanner VB14N, VB6

Customer Benefits:

  • Reads all popular 1-D codes
  • Raster scanner option
  • Advanced code reconstruction algorithm
  • Quick and easy programming and setup
 Booklet Thickness

Booklet Thickness

Sensor Solution:
Distance measurement devices VDM18, VDM28

Customer Benefits:

  • Precise detection of stack or booklet height
  • High-resolution laser triangulation ensures all pages have been assembled
  • Accurate height detection regardless of media color
 Cylinder and Position

Cylinder and Position

Sensor Solution:
Inductive sensors, encoders

Customer Benefits:

  • Precise detection of metal gear teeth, notches, and cams
  • Reduction factor 1 senses all metals at the same distance
  • Wide variety of housings and sensing ranges


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